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The Plant has been configured keeping in mind minimum manual operation. The material will be fed into the pneumatic system and will be conveyed to the reactors. The one hold up hopper (Storage feeder) will help to save the time between two batches.
Raw material Tamarind kernel Powder / seeds is treated with the chemicals as described in the process in the reactor. For effective use of the plant, two reactors are suggested with medium size s those are more convenient and economical to use. To add chemicals, three metering tanks are suggested. To maintain temperature or to increase temperature of the material in the reactor, hot water tank is provided. This hot water tank is equipped with coils to maintain the desired temperature of the water. The reacted mass is sent to the ultrafine grinder. Ultrafine grinder can grind the material with minimum thermal degradation compared to other grinders. Material coming out from the grinder will have high moisture due to addition of moisture in the reaction stage.
The reacted mass is sent to the ultrafine grinder. Ultrafine grinder can grind the material with minimum thermal degradation compared to other grinders. Material coming out from the grinder will have high moisture due to addition of moisture in the reaction stage. The material is dried in the dryer tube by hot air generated by thermal fluid boiler (Mentioned as radiator). From the system hot air will be sent out from dust collectors and the material will be collected in the first cyclone. The dried material is passed through centrifugal screen to confirm correct particle size. Finally material is sent to powder blender, essentially a ribbon blender of about 5 MT capacities. The different batches are to blended and converted into a large batch. The addition of Biocide and any other additives (if required) is carried out in the powder blender.
The product will be packed either by manually or by automatic machine. To run the plant, two skilled and four unskilled workmen are required. One skilled workman at reactor and another to look after other operations of the plant. Two unskilled workmen are required for loading of raw material and remaining two will be required in packing area. Instead of having unskilled workmen, the possibility of having contact labour can be explored.
